Dairy by-Products
Introduction
In recent years there
has been wide spread and increasing interest through out the world in creating newer
channels of utilization for the by-products of the dairy industry. Conversion of edible
substances into non-food items is not ordinarily justifiable especially in countries where
there is an overall shortage of milk supplies. It has always been realized that economic
disposal of by-products is an essential perquisite to profitable dairying.
Definition
A dairy by-product may
be defined as a product of commercial value produced today the manufacture of a main
product.
By-products of Indian dairy industry
Main product |
By-product |
Cream |
Skim milk |
Butter |
Butter milk |
Ghee |
Lassi
Ghee residue |
Chhana/Paneer
Cheese
Casein |
Whey |
Composition of some by-products (%)
Name of
by-product
(from cow milk) |
Composition |
Water |
Fat |
Protein |
Lactose |
Ash |
Skim
milk |
90.6 |
0.1 |
3.6 |
5.0 |
0.7 |
Butter
milk
(sweet cream) |
91.0 |
0.4 |
3.4 |
4.5 |
0.7 |
Lassi
|
96.2 |
0.8 |
1.4 |
1.2 |
0.4 |
Ghee
residue
(sweet-cream butter) |
9.7 |
61.4 |
24.8 |
- |
4.1 |
Chhana
whey |
93.6 |
0.5 |
0.4 |
5.1 |
0.4 |
Cheese
whey |
93.1 |
0.3 |
0.9 |
4.9 |
0.6 |
Acid-casein-whey |
93.1 |
0.1 |
1.0 |
5.1 |
0.7 |
By-products and names of food products made are
given below
By-product |
Food products made |
Skim milk |
Flavoured milks |
| |
Sterilized flavoured milk |
| |
Cultured butter milk
Acidophilus milk
Bulgarian buttermilk |
| |
Concentrated sour skim milk |
| |
Plain condensed skim milk
Sweetened condensed skim milk
Low-lactose condensed skim milks
(Frozen condensed skim milk) |
| |
Dried skim milk |
| |
Cottage cheese/Bakers' cheese/Quarg
Gammelost/Sapsago
Casein (edible) |
Buttermilk |
Condensed buttermilk |
Whey |
Whey beverage
Yeast whey
Sweetened condensed milk
Whey paste |
Lassi |
Beverage |
Ghee - residue |
Toffee or paste |
Ghee
Ghee is a clarified
butter fat prepared from cow or buffalo milk. The largest ghee producing states are U.P,
A.P, Punjab, Rajasthan, M.P, Bihar, Hariyana etc. The production of ghee is higher in
winter and lower in summer.
Method
of preparation: - cream
accumulated after few days is usually taken in a suitable vessel and heated and stirred on
a low flame to remove the moisture contain. After removing moisture contain further
heating is stopped then cooling is done. On cooling, when the residue has settled down the
clear fat is decanted into suitable containers.
Characteristics |
Cow |
Buffalo |
Milk fat |
99 to 99.5% |
Moisture |
Not more than 0.5% |
Unsaponiable matter |
|
Carotene (m g./g.) |
3.2-7.4 |
- |
Vit. A (I.U./g.) |
19-34 |
17-38 |
Charred casein, salts
of copper and iron, etc. |
Max.2.8 (Agmark) Traces |
Lassi
Lassi, also called
chhas or matha, refers to desi buttermilk, which is the by-product obtained when churning
curdled whole milk with crude indigenous devices for the production of desi butter
(makkhan). It appears that 50-60kg. (ave.55kg) of lassi are producted for every kg of
ghee. Lassi contains appreciable amounts of milk proteins and phospholipids.
Composition
Characteristics |
Milk(%) |
Water
|
96.2 |
Total
solids |
3.8 |
Fat |
0.8 |
Solids-not-fat |
3.0 |
Protein
|
1.3 |
Lactose |
1.2 |
Ash |
0.4 |
Lactic
acid |
0.44 |
Buttermilk
- Condensed buttermilk
Also known
as semi-solid buttermilk, this is usually sweet cream buttermilk which has been ripened
and condensed (approx. 3:1) in much the same way as concentrated sour skim milk.
Alternatively, sour-cream buttermilk may be used without ripening it, but the acidity
(lactic) of the buttermilk prior to its being condensed should be greater than 1.6 %. This
will ensure in the finished product a 5-6 per cent acidity, which is necessary for long
keeping quality. Either sour whey or an organic acid (such as lactic, acetic, citric or
tartaric) may be used to increase the acidity of buttermilk.
Dairy buttermilk
Soft cheese from buttermilk
The production of soft
cheese from creamery buttermilk may be outlined as follows; fresh buttermilk, obtained by
churning sweet-cream butter, is admixed with fresh skim milk in the proportion of 1:1. The
mixture is pasteurized at 650C for 20 minutes, cooled to 350C,
inoculated with lactic starter @ 10 per cent and allowed setting for 3 hours. The curd is
cut with standard cheese knives and the curd cubes subjected to a cooking process during
which a maximum of 400C is reached in 15-20 minutes. The curd cubes are then
collected in a muslin cloth and pressed overnight, preferably inside cold store (5-100C),
to remove excess moisture. The pressed curd, which has a rather low keeping quality, can
be utilized either for direct consumption after the addition of sugar @ 15 per cent, or in
the manufacture of processed cheese up to 10 per cent of raw cheese. |