Cocoon quality and
cocoon filament
Introduction
Indian
silk suffers from variation in the denier which breaks during winding and weaving and thus
is not preferred as a warp in the powerloon, while the chinese silk having betters
strength, colour and shine is used without twist for higher production efficiency. If
Indian silk can be better with respective denier uniformity and strength, it can be used
in powerloon as it has a better luster and dye affinity. At present, multi end machine are
not installed in any of the big factories but are used by the small reelers who can
produce only a small quantity of multi-bivoltine silk. What is needed is private sector
investment or producing large quantities of row silk (C-2A grade) to feed the powerloon
sector. The bivoltine hybrids which promised quality, silk as well as increased production
have not been explotted in this decade. Therefore it is necessary to switch over to
sustainable highly productive bivoltine silkworm breeds which can give 2A-4A grade
international quality silk. The rearers will get the price for their product depending
upon the quality of cocoons they produce.
Factors affecting the quality of cocoons
The main
considerable commercial characters of cocoons for price fixation are:
The colour
of cocoon depends upon the presence of coloured pigments in the sericin layer. Properly
stifled cocoons will be brighter and dullness indicate the improper stifling.
Compactness
of cocoon is an important character that indicates the quantity of silk present in the
cocoon. Compact, slightly resilient firmness of cocoon when felt by light press indicates
the good commercial quality of cocoon.
The weight
of cocoon is one of the important commercial character considered in price fixation. The
green cocoon weight will be decreased day by day until moth emerges out.
Thickness
of silk filament is denoted by denier. The denier size of outer most layer of cocoon i.e.
floss layer will be higher than the inner most pelade layer.
A
deflossed cocoon should not show grain or wrinkles. Which are not easily reelable. Cocoons
with finer granulations are easy to reel.
Indian
multi voltine races contain 300-400 mts
Indian
multi voltine hybrids 400-550 mts
Newly
evolved hybrids 600-800 mts
Uni/Bi-voltine
hybrids 1000-1500 mts
Reelability
is the ratio of cocoons reeled without break and the total number of cocoons utilised.
Frequent breakage results in wastage of raw material and wastage of time, hence, skill
labour, quality cocoons are essential.
The
quantity of silk can produced from each cocoon depends upon the weight of shell.
Therefore, necessarily it is important to calculate the shell ratio. The cocoon weight
includes the weight of shell and weight of pupa inside.
S.R.%=
Wt.of cocoon shell/Wt. of cocoon x 100
There are
different shapes of cocoons; round, oval, spherical and pointed ends, and spindle shape.
Spherical egg shaped and moderately constricted cocoons are easily reelable, where as
deeply constricted in the middle and cocoons with pointed ends are commercially not
suitable for steady reeling.
Keeping in
view of the above important characters for commercial purpose the defective cocoons such
as undersized cocoons, malformed cocoons should be avoided due to the less content of
silk. Immature cocoons stained cocoons and cocoons having mould should be avoided, as it
is results in poor reelability and wastage due to the attack of fungus. |